Capabilities

Yarn to label. Everything happens here.

Every step of the textile process — in-house, in Karur.

Yarns

The fibers we work with.

Built on Karur's deep cotton supply chain and a long tradition of weaving.

Cotton Yarn cones Colorful yarn Thread spools

100% Cotton

BCI, organic, conventional and recycled cotton.

Imported Cotton

Long-staple and medium-staple — Australian, African, Egyptian, Pima.

Blended Yarns

Polyester/cotton, polyester/viscose, cotton/viscose, cotton/tencel, cotton/modal, cotton/bamboo, acrylic blends.

Linens

100% linen, linen/silk, linen/wool, linen/nylon, linen/polyester.

Open End (OE)

Virgin cotton, recycled cotton, polyester OE yarn.

Specialty

Jute, twisted, multi-count, melange, gassed mercerized, slub, snow, roving grindle, neppy and space-dyed yarns.

Like these materials? We can build a sample to your spec.

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01 · Knitting

9,000 kg of fabric a day.

High-tech circular knitting with lycra attachments. We knit jersey, rib, interlock, honeycomb, fleece, terry velour and air-knit at export-grade quality.

JerseyRibInterlockHoneycombFleeceTerry VelourAir
Circular knitting machine at NIRMAA
02 · Weaving

Looms for every weave.

Cloth woven on looms that hold the warp threads in place while filling threads pass through. The way warp and filling interlace is what we call the weave — and we offer all of the major families.

PlainChecksDrillTwillDobbyJacquardSatinTerry
Weaving loom
Weaving loom with red fabric Handloom weaving
03 · Dyeing & Washing

Color, brought to life.

Imported eco-friendly dye machines bring out the most vivid colors. Electronic color measurement keeps every batch on shade. After dyeing, fishbox padding removes moisture; compacting controls shrinkage and spirality.

Tic WashEnzyme WashSilicon WashVintage WashStonewashCold PigmentSilicon Wrinkle
Dyeing and washing floor at NIRMAA
Fabric finishing machine Yarn in dye vessel
04 · Printing

Rotary, digital, and everything in between.

Long-lasting, colorful prints with non-PVC and water-based options available across most techniques.

DigitalRotaryDischarge / ReactivePlastisolPigmentHigh DensityFoilGlitterGelSprayWater BasedNon-PVC
Printing
05 · Embroidery

Machine and hand.

High-speed automatic embroidery machines render multi-color embroidery and appliqué that enhances the value of the garment. For complicated patterns, our hand-embroidery team takes over.

Embroidery machines
Embroidery needle close-up Hand embroidery hoop
06 · Cut & Sew

15,000 pieces a day.

Fabrics are spread gently and cut accurately in our cutting rooms. Skilled operators stitch the carefully produced materials into the final garment — then it's checked, ironed and packed neatly into cartons for dispatch.

Cut and sew at NIRMAA
07 · Tie Dye

By hand, 5,000 a day.

Our tie-dye team has an average 10+ years of experience. We tie-dye both knitted garments and home textiles — spiral, v-tie, side-tie, sleeve-tie, sparkle, cloudy and bespoke patterns.

Hand tie dye

Have a tech pack?

Send it over and we'll come back with fabric options, costing and a sample timeline.

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